How I make my handwoven teddy bears – weaving the fabric

In this post I am going to tell you how I hand weave fabric for my teddy bears. Once the loom is set up (as in my previous post) I can begin to weave my fabric. This time I am using a Countermarch loom but sometimes I will use different looms which means the weaving process is slightly different.

For my countermarch loom the first this to do it set up the treadles underneath, this determines the structures I am going to weave. Each treadle needs to be tied to every shaft. The shafts contain the heddles and each of these ties will decide whether the shaft will be lifted up or pulled down, this is how the structures are created.


Weaving - treadles

Treadles tied up to shafts

When a treadle is pressed with the foot and the shafts lifted or lowered it creates a triangle shaped gap in the warp called the shed. A shuttle containing the weft (horizontal threads) is passed through the shed, the fabric begins to be woven.


Weaving - shed


The treadles are pressed in a certain order depending on what I am weaving, sometimes all twelve treadles will be used, sometimes only four may be needed. As more and more weft threads are interlaced with the warp threads the fabric grows longer. I will weave a few different fabrics from the same warp. Using different patterns and weft threads means I can produce very different fabrics from the same warp.

Weaving - fabric

Woven fabric with shuttle

Have a look at the next step – cutting the pieces

How I make my teddy bears – setting up the loom

In this post I will talk about setting up the loom ready for weaving which involves putting the warp on to the loom. These threads need to be put on the loom in a very particular way to enable hand weaving.

First of all one end of my warp is wound on to a rotating beam at the back of the loom. To ensure the threads are spread across the width of this beam evenly I use a raddle which is a wooden bar with nails at half inch intervals. The threads are sectioned into half inches, between each of the nails.


Loom Set Up - Raddle

Warp wound on to back beam through raddle


Each individual thread is then put through a separate heddle, for my handwoven teddy bears there can be around 800 threads. Heddles are pieces of polyester thread which have an eye like a needle in the middle. Each of thread needs to be threaded in a certain order and through a particular heddle. This controls the types of patterns that will be handwoven on the loom.


Loom Set Up - Heddles

Warp threads threaded through heddles


It is really important that when I weave my fabric for my teddy bears the threads are distributed evenly across the width of the fabric, and not too close together or too far apart. This is set using a reed which has a certain number of gaps per inch. A set number of threads is put through each of these gaps, usually two or three.


Loom Set Up - Reed

Warp threaded through reed


The other end of the warp is then tied on to a rotating beam at the front of the loom. The tension of each and every thread must be the same to avoid problems when weaving.


Loom Set Up - Tie On

Warp tied to fron beam


I will then have my set of threads (the warp) tied from the back of the loom to the front of the loom under tension, threaded through the heddles and reed. These form all of the vertical threads in my final fabric. At this point I am ready for weaving.


Loom Set Up

Warp ready for weaving


Have a look at the next step – weaving the fabric

How I make my handwoven teddy bears – winding the warp

The set of threads that travel from the front of the loom to the back is called a warp. This needs to be made separately before it is placed on to the loom and this is what I am going to talk about in this post.

The warp sets the length, width and density of the fabric. It makes up half of the threads within the finished woven fabric as it will become all of the vertical threads in the finished woven fabric.

Warping Mill

Warp being wound on warping mill


Before making the warp I have to decide exactly how much fabric I need to weave, the length and width. Normally I will weave several pieces of fabric from one warp so this needs to be planned first. The density of the fabric needs  to be worked out which is the number of threads in every cm of fabric. This is very important because if the fabric is too open then it will not hold together when being made into a teddy bear and if it is too dense then the colours of the yarn will not show evenly in the finished hand woven fabric.

Warping yarn detail

Threads being organised and counted into groups on the warping mill


I make my warps on a warping mill which allows me to organise the right number of threads in to the length required. The number of threads varies and can be up to 800 for my teddy bears.

Depending on the thickness of the yarn and the length/width of the fabric to be woven this often takes between one and half and three hours to complete.

Once complete the warp is removed from the warping mill and chained (see image below) to ensure it does not tangle. This is now ready for the loom.


Chained warp

Have a look at the next step – Setting up the loom

How I make my handwoven teddy bears – dyeing

People always ask me how I make my handwoven teddy bears so I am doing a series of blog posts explaining just that.

Making each teddy bear can be a long process which takes approximately 20 hours per bear to make.

The first step, before weaving commences,  is to decide what sort of fabric to weave and what the teddy bear will look like. There is a huge selection of yarn to choose from and getting the right one is important as it will determine the whole look and feel of the finished teddy bear. Some of the yarns I use include worsted wool, alpaca, silk and Tencel.





Before I start I ask myself a list of questions; What yarn will I use? What colours will it be? How much fabric will I need? What structures will I weave? What is the final handwoven teddy bear going to look like?

Inspiration for the bears can come from anything around me, it may be a pattern I see in nature or colours from a trend magasine. I also do commissions where the design of the bear is customer lead.


Banana Yarn Chunky

Banana Yarn


I hand-dye a lot of my yarn so that I can get precise colours, each new colour needs to be tested and documented. Sometimes it can take three or four attempts to get the correct shade or hue of colour.

When I am ready to dye the yarn for the handwoven fabric I accurately work out how much I need and arrange the yarn in to skeins (large rings of yarn) which enables me to dye the yarn evenly.


Skein of yarn

Skein of yarn ready to be dyed


The yarn is scoured/washed before being dyed to remove any natural oils or coatings. Depending on the type of yarn this may involve washing with a detergent or boiling the yarn.

The dyeing process is different for the different types of yarns but takes anything between one to two hours plus drying time. There are various ways of applying the dye and the most common method I use is creating a dye ‘bath’ made up of dye powder and fixing chemicals which the yarn is immersed into.

Other methods include dipping different areas of the yarn into different colours to create a graduated effect, tying areas to resist the dye or painting the dye on to the yarn using a brush.


Dip Dyeing

Geelong lambswool/angora mix yarn being dip dyed multiple colours.

Have a look at the next step – winding the warp

SIT Select Showcase

I recently went to the SIT Select Showcase and talks, it was great day filled with creative people.

The Showcase was basically a craft fair but the standard of work was amazing. My two personal favourites were Mayumi Keneko and Helen London. Mayumi Keneko hand weaves fabric using paper yarn and folds the fabric in an origami-type way. My favourite pieces she had out on display at the Showcase are unfortunately not on her website. These pieces were small creations folded in to detailed shapes in the traditional origami way, beautiful and intricate. Helen London is a silversmith who produces wonderfully delicate silver jewellery.

There were a lot of interesting speakers there too, I went to talks by Mary-Rose Watson, Penny Wheeler, Ismini Samandou, Jilly Edwards and Theo Wright.

Mary-Rose Wheeler‘s work is very interesting, as a weaver she uses a warp and a weft but not on a loom and not always interlinking. She creates her work on a frame by wrapping the warp and weft around it simultaneously. At first the three dimensional nature was coincidental but she has now developed and enhanced this aspect. She dyes all of her own yarns and only uses rayon, she likes the way the light reflects and changes the colour. My favourite collections are the Feather series and Pennine series. I am not so keen on the pieces where she has added extra yarn, I feel it distracts from the beautiful simplicity of her work.

Penny Wheeler is a weaver and artist. She has worked on many interesting projects including growing herbs in a shift dress. She was part of the Z Twist project celebrating the high quality textiles produced in Somerset. The Quantock Weavers were also an inspiration for one of her projects where she wove fabric based on stones.

Ismini Samandou‘s work is all about reproducing natural surfaces through woven textures, mostly using a Jacquard loom. Before she started weaving her main interest was in photography. She is always trying to create something new that no one has done before. Currently, she is very interested in clouds and time, and where you are in relation to these. Textiles with a narrative and meaning, and the God of Arachne are also very influential. She has completed many residencies including with the Crafts Council in Bangladesh and an Anni Albers residency in  Connecticut. Her work is beautiful and well worth a look.

Jilly Edwards is a tapestry weaver who weaves on a range of scales. The very large scale pieces are produced on scaffolding that she has bought for her studio space. Her inspiration comes from her constant collecting of ‘stuff’ she finds anywhere and everywhere as well as her drawing. When she weaves her pieces (all sizes) she creates a drawing to scale to place behind the tapestry as she is making it.

Theo Wright, for most of his life, has been a computer scientist and greatly interested in mathematics. 30 years after he started his Computer Science degree he started his Textiles degree. He realised his interest in textiles when he looked back at all of the things he had collected from travels and realised that they were all textiles based, he was also knitting as a hobby. He taught himself to weave as a hobby at home before pursuing a degree. His woven work is all based on his mathematics interests, using permutation theories to work out and arrange his threading and weaving structures. Instead of using weave programs to design structures he uses Excel, creating equations that will produce many different designs for him. Colour isn’t a major part of his work, the thing he focuses on is contrast, his use of light or dark yarns. For me his work is not so pleasing visually but the way he uses mathematics in weaving is fascinating.

My day at the SIT Select showcase was very inspirational. Going to events like this keeps me excited about textiles and craft, and my motivation high.

Beverly Philp

I attended a very interesting talk by the illustrator Bevery Philp. Illustrators create images for a wide variety of industries including computer games, advertising, packaging, textile design, books, graphic design, web design, the list goes on and on.

Beverly Philp started out doing a graphics degree, her tutor at the time was Rayman Briggs who is the illustrator for The Snowman books. Drawing was a huge part of the course along with printmaking, bookbinding and photography which are fundamental skills she continues to build upon.

Her success started when she finished uni and visited lots of companies to show them her work. It was her doll photography that caught their eye. She would make clothes, accessories and sets for dolls, making them up to look like celebrities. After some time she found that this was not very cost effective due to the huge amount of hours that needed to go into each doll so she decided to go back to uni to do her MA at the Royal College of Art.

During her MA she focused more on drawing and photography, producing two documentary books, Alfie and haircut. These again were a success when she finished her MA and can be seen on her website below.

She is constantly drawing, sketchbooks are a vital part of her work and she finds that she learns a lot about herself from looking at these. Her sketchbook is full of drawings of people and all using quick lines in black pen. Sometimes she will talk to the people she draws to enable her to understand them better and incorporate their personality in to her sketches.

As well as the black line drawing she experiments in her studio with different ways of drawing such as drawing something upside down or using lemon juice and baking it. This allows her to broaden the types of illustrations she produces.

Her final illustrations are very loose and and use a lot of texture. The textures she uses are all ones she collects, makes or prints herself. The illustrations start out with the hand drawn images and the textures separate, she uses a computer to put them together and play with the imagery. 

Beverly does a lot of work for magazines and newspapers where she has to work to very tight timescales. For these she has to get rough sketches for her initial thoughts done within days to send through for approval. She then works on the ones they like. Working with publishers gives her projects with longer timescales.

From listening to the talk it was clear she is a lovely down to earth person who has to work hard to continue the work she loves.

Her illustrations really are beautiful and worth a look: